Cement Plant¶

This dataset contains techno-economic data on a cement plant with and without carbon capture.

Fields¶

The techno-economic data is distinguished across the following fields.

Carbon capture (carbon_capture)¶

• No Capture: Standard cement plant, without CC
• Tail-end 20%: Tail-end Calcium looping CC with fluidized bed reactors, 20% integration level
• Tail-end 50%: Tail-end Calcium looping CC with fluidized bed reactors, 50% integration level
• Integrated CaL: Integrated Calcium looping CC with entrained flow reactors

Aggregated parameters¶

All data in this dataset can be aggregated via the NOSLAG workflow, which yields the following parameters:

ⓘvariable	CAPEX	GHG Emissions|CO2	Input|Coal	Input|Electricity	Input|Oxygen	Lifetime	OCF	OPEX Variable	Output Capacity|Cement	Output|Captured CO2	Output|Cement	Output|Electricity
unit	EUR_2024	kg CO2eq	MWh_coal_LHV	MWh	kg_O2	yr	percent	EUR_2024	t/yr	kg	t	kWh
carbon_capture
No Capture	194.0	636.0	0.663	0.0968	375.0	25.0	91.3	24.8	1.0	0.0	1.0
Tail-end 20%	414.0	87.1	1.790		375.0	25.0	91.3	37.8	1.0	924.0	1.0	81.1
Tail-end 50%	387.0	58.2	1.450	0.0424	324.0	25.0	91.3	36.5	1.0	850.0	1.0
Integrated CaL	404.0	41.9	1.110	0.128	279.0	25.0	91.3	37.5	1.0	733.0	1.0

Comparison¶

The figure below compares key parameters of the different technology options.

Raw data¶

The table below contains the raw data contained in this dataset. The raw data has not be normalised or harmonised in any way and should closely resemble the data as it is reported by the respective sources. You can also find this data in the GitHub repo in this file: posted/database/tedfs/Tech/Cement Plant.csv

ⓘsource	source_detail	carbon_capture	component	period	variable	reference_variable	value	uncertainty	unit	reference_value	reference_unit	comment
DeLena-2019	Table 1 and 7	Integrated CaL	#	2019	CAPEX	Output Capacity|Cement	423.6		mnEUR_2014	3822.3	t/day	Clinker Capacity taken from table 1 (2817tpd) and manually converted to tpd cement using the reported clinker/cement factor of 0.737, total CAPEX from Table 7
DeLena-2019	Table 2	Integrated CaL	#	2019	Input|Coal	Output|Cement	5.44		MJ_coal_LHV	1.36	kg	Manually converted from reference kg clinker to cement using the reported clinker/cement factor of 0.737
DeLena-2019	Table 2	Integrated CaL	#	2019	Input|Electricity	Output|Cement	173.9		kWh	1.36	t	Manually converted from reference ton clinker to cement using the reported clinker/cement factor of 0.737
DeLena-2019	Table 2	Integrated CaL	#	2019	Input|Oxygen	Output|Cement	0.38		kg_O2	1.36	kg	Manually converted from reference kg clinker to cement using the reported clinker/cement factor of 0.737
DeLena-2019	Table 4	Integrated CaL	#	2019	Lifetime		25		yr
DeLena-2019	Table 4	Integrated CaL	#	2019	OCF		91.3		percent
DeLena-2019	Table 2	Integrated CaL	#	2019	Output|Captured CO2	Output|Cement	997.1		kg	1.36	t	Manually converted from reference ton clinker to cement using the reported clinker/cement factor of 0.737
DeLena-2019	Table 2	Integrated CaL	CO2 purification unit	2019	GHG Emissions|CO2	Output|Cement	31.3		kg CO2eq	1.36	t	Manually converted from reference ton clinker to cement using the reported clinker/cement factor of 0.737
DeLena-2019	Table 2	Integrated CaL	Flue gas	2019	GHG Emissions|CO2	Output|Cement	25.7		kg CO2eq	1.36	t	Manually converted from reference ton clinker to cement using the reported clinker/cement factor of 0.737
DeLena-2019	Table 8	Integrated CaL	O&M labour and insurances	2019	OPEX Variable	Output|Cement	31.63		EUR_2014	1.36	t	Is actually fixed OPEX, variable def should be changed. Manually converted from reference ton clinker to cement using the reported clinker/cement factor of 0.737
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